Packlogic LLC, Austin, Texas+1 (737) 283-1207info@packlogic.com

Custom Shipping Boxes

Packlogic makes custom shipping boxes for e-commerce brands and subscription businesses. Every item in this range is produced to the size you specify and printed with your own artwork, so the packaging fits your shipped orders properly and looks like part of your brand.

A shipping box has two jobs: protect the order and control freight cost. Too much empty space means void fill and higher dimensional weight; too little means damage. Tell us the weight of the packed order so the board grade can be matched to it.

With mailers, the inside is as visible as the outside. A printed interior, a short message under the lid and a plain exterior is a popular combination that keeps the contents private in transit and still gives a branded unboxing.

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Custom Shipping Boxes

4 products in Custom Shipping Boxes

Materials we use for custom shipping boxes

  • E-flute corrugated (about 1/16 in). Thin, prints well and is the usual choice for mailer boxes.
  • B-flute corrugated (about 1/8 in). Thicker and stronger for heavier contents and stacking.
  • Double-wall corrugated. For heavy, fragile or bulky shipments.
  • Kraft or white liner. Brown for a natural look and lower cost, white or clay-coated for brighter print.

Typical sizes

Corrugated box sizes are quoted as inside dimensions. The outside will be larger by roughly twice the board thickness in each direction, which matters when you are close to a carrier size limit.

SizeTypical dimensionsUsed for
Small mailer6 x 4 x 2 inaccessories, cosmetics
Medium mailer9 x 6 x 3 insubscription kits
Large mailer12 x 9 x 4 inapparel, bundles
Small shipper8 x 6 x 4 insingle products
Medium shipper12 x 10 x 6 inmulti-item orders
Large shipper18 x 12 x 10 inbulk orders