Good packaging does three things: it fits, it protects and it tells the customer who made the product. Our brown Mylar bags are built around those three jobs. Sizes are set from your product’s measurements, the material is matched to its weight and how it will be sold, and the print carries your branding on every panel you want to use. Here is what you can choose from.
Who uses brown Mylar bags
Brown Mylar Bags are used mainly by food, snack, supplement and licensed cannabis brands. Some customers need a few hundred units for a market stall or a product test, others need regular production runs for retail and wholesale accounts. In both cases the questions are the same. What is the product’s size and weight? Will it sit on a shelf, go in a shipping carton or be handed over a counter? Does it need to be seen through a window, kept away from light or held still by an insert? Your answers decide the specification, and we are happy to suggest one if you are unsure.
Materials
The material sets the strength, the feel and the print quality of the finished bag. These are the options we use most for brown Mylar bags.
- PET / foil / PE laminate. The classic Mylar build. The foil layer blocks light, moisture and oxygen for the longest shelf life.
- Metallized PET laminate. A lighter barrier film with a metallic look at lower cost than true foil.
- Clear PET / PE. For bags or windows that show the product.
- Kraft paper laminate. A paper outer with a barrier lining, for a natural look.
Styles and structure
The format you pick affects how the pack is filled, sealed and displayed. Common options for brown Mylar bags include stand-up pouch with zipper, flat three-side-seal pouch, flat-bottom (box) pouch, side-gusset bag, die-cut shaped bag and spout pouch. Flat pouches cost the least and suit samples and single servings. Stand-up and flat-bottom formats sit upright on a shelf and give you a larger front panel. Add-ons include press-to-close zippers, tear notches, hang holes, clear windows and degassing valves for fresh-roasted coffee.
Printing and finishes
We print in full-color CMYK and can add Pantone spot inks when a brand color has to match exactly. Printing can cover the outside only or both sides. After printing, a coating protects the surface: gloss makes color brighter, matte removes glare, and soft-touch gives a velvet feel. Extra finishes include foil stamping in gold, silver or other metallics, embossing and debossing, and spot UV, which adds gloss to selected areas such as a logo. Each finish adds cost and some production time, so most brands choose one feature and use it well.
Sizes
There is no fixed size list for brown Mylar bags; every order is cut to the dimensions you supply. The table shows common starting points so you can see what is typical. Use it as a reference, then measure your own product, because containers and products with the same stated capacity often differ by several millimetres.
| Size | Typical dimensions | Used for |
|---|---|---|
| Sample | 3 x 4.5 in | 1 g, single servings |
| Small | 3.5 x 5 in | 3.5 g, small snacks |
| Medium | 4 x 6.5 in | 7 g, 1 oz dry goods |
| Stand-up small | 5 x 8 x 2.5 in | 1 oz herbs, 4 oz snacks |
| Stand-up medium | 6 x 9 x 3 in | 8 oz snacks, coffee samples |
| Stand-up large | 8 x 12 x 4 in | 1 lb, bulk packs |
What to check before you order
Barrier needs depend on the product. Coffee, dried food and herbs need protection from oxygen, moisture and light; some states also require child-resistant zippers and opaque film for cannabis products. Food-contact layers should be food-grade. Tell us what goes in the bag and how long it must stay fresh.
Custom packaging is worth the effort because small details add up. A pack that fits closely needs less filler and costs less to ship. A panel that states clearly what the product is reduces questions and returns. A consistent look across your range makes each product easier to find the next time a customer shops. None of this requires an expensive specification, only one that has been thought through.
Artwork
For the best print result, supply artwork as a vector PDF, AI or EPS file with fonts outlined and images at 300 dpi or higher. Add 0.125 in of bleed beyond every cut line and keep text at least 0.125 in inside it, so that small movements during cutting do not leave white edges or trim your text. If you do not have a dieline, we will send one in the correct size for your designer to work on.
How ordering works
Ordering is straightforward. Send us the size, quantity, material and any finishes you want, along with your artwork if it is ready. We reply with a quote. Once you approve it, we prepare a dieline, which is the flat template of your bag, and place your artwork on it. You receive a digital proof showing every panel, fold and cut. Nothing is printed until you approve that proof, so check spelling, colors, barcodes and required text carefully. Unit price depends mostly on quantity, size, material and finishes, and it falls as quantity rises because setup costs are shared across more pieces. Minimum quantities and production time vary with the specification, so ask about both when you request your quote.
Questions about brown Mylar bags
What sizes do brown Mylar bags come in?
Any size. Each order is made to the length, width and height you give us. The size table on this page shows common dimensions, but your own product’s measurements should decide the final size.
Can you match my brand colors?
Yes. Give us your Pantone references and we will print those as spot colors or match them as closely as CMYK allows.
Are there eco-friendly options?
Yes. Kraft and recycled materials, water-based coatings and plastic-free structures are available for most products. Ask for these when you request a quote.
How long does production take?
Lead time depends on quantity, structure and finishes such as foil or embossing. We confirm the schedule with your quote, and the clock starts when you approve the proof.
What file format do you need for artwork?
A print-ready PDF, AI or EPS file is best, with fonts outlined, images at 300 dpi and 0.125 in bleed. If you need a dieline template, ask and we will send one.