Packlogic produces custom corrugated candle boxes for candle makers, home fragrance brands and gift retailers across the United States. Every order is made to the dimensions you give us, so you are not paying for empty space or forcing a product into a stock size. You choose the material, the structure and the finish; we print your artwork and send you a proof to approve before anything goes to press. Below you will find the options in plain terms.
Who uses custom corrugated candle boxes
Custom Corrugated Candle Boxes are used mainly by candle makers, home fragrance brands and gift retailers. Some customers need a few hundred units for a market stall or a product test, others need regular production runs for retail and wholesale accounts. In both cases the questions are the same. What is the product’s size and weight? Will it sit on a shelf, go in a shipping carton or be handed over a counter? Does it need to be seen through a window, kept away from light or held still by an insert? Your answers decide the specification, and we are happy to suggest one if you are unsure.
Materials
The material sets the strength, the feel and the print quality of the finished box. These are the options we use most for custom corrugated candle boxes.
- SBS cardstock (16pt to 24pt). Works for tins, tealights and small jars that do not need much crush protection.
- Corrugated E-flute or B-flute. The safer choice for glass jars, especially for online orders. The flute absorbs knocks in transit.
- Kraft board. A natural look that pairs well with soy and beeswax candles.
- Rigid board. For luxury candles and gift sets, often with a foam or paperboard insert that holds the jar still.
Styles and structure
The structure you pick affects how the pack opens, how much weight it carries and how fast it can be filled. Common options for custom corrugated candle boxes include tuck end with insert, auto-lock bottom, two-piece lid and base, sleeve and tray, window box and rigid shoulder box. Simple tuck-style and fold-over closures are quick to assemble by hand and cost the least. Locking bases, inserts and two-piece or magnetic constructions add strength and presentation value. If you have a sample of packaging you like, send a photo and the measurements and we can work from that.
Corrugated board has a fluted layer between two liners. The flute acts as a cushion, so the box protects its contents in transit and can often ship without an outer carton.
Printing and finishes
We print in full-color CMYK and can add Pantone spot inks when a brand color has to match exactly. Printing can cover the outside only or both sides. After printing, a coating protects the surface: gloss makes color brighter, matte removes glare, and soft-touch gives a velvet feel. Extra finishes include foil stamping in gold, silver or other metallics, embossing and debossing, and spot UV, which adds gloss to selected areas such as a logo. Each finish adds cost and some production time, so most brands choose one feature and use it well.
Sizes
There is no fixed size list for custom corrugated candle boxes; every order is cut to the dimensions you supply. The table shows common starting points so you can see what is typical. Use it as a reference, then measure your own product, because containers and products with the same stated capacity often differ by several millimetres.
| Size | Typical dimensions | Used for |
|---|---|---|
| Tealight set of 6 | 4.75 x 3.25 x 0.875 in | standard 1.5 in tealights |
| Votive | 2.25 x 2.25 x 2.75 in | single votive |
| 4 oz tin or jar | 2.75 x 2.75 x 2.5 in | travel and sample candles |
| 8 oz jar | 3.25 x 3.25 x 3.75 in | most single-wick jars |
| 12 to 16 oz jar | 4.25 x 4.25 x 4.75 in | large and three-wick jars |
| Pillar 3 x 6 | 3.25 x 3.25 x 6.25 in | pillar candles |
What to check before you order
A glass candle jar is heavy for its size, so the bottom closure matters. Auto-lock and snap-lock bottoms carry weight better than a plain tuck. Candle packaging also normally carries a burn-safety warning, so leave room for it on the base or back panel.
Custom packaging is worth the effort because small details add up. A pack that fits closely needs less filler and costs less to ship. A panel that states clearly what the product is reduces questions and returns. A consistent look across your range makes each product easier to find the next time a customer shops. None of this requires an expensive specification, only one that has been thought through.
Artwork
For the best print result, supply artwork as a vector PDF, AI or EPS file with fonts outlined and images at 300 dpi or higher. Add 0.125 in of bleed beyond every cut line and keep text at least 0.125 in inside it, so that small movements during cutting do not leave white edges or trim your text. If you do not have a dieline, we will send one in the correct size for your designer to work on.
How ordering works
Ordering is straightforward. Send us the size, quantity, material and any finishes you want, along with your artwork if it is ready. We reply with a quote. Once you approve it, we prepare a dieline, which is the flat template of your box, and place your artwork on it. You receive a digital proof showing every panel, fold and cut. Nothing is printed until you approve that proof, so check spelling, colors, barcodes and required text carefully. Unit price depends mostly on quantity, size, material and finishes, and it falls as quantity rises because setup costs are shared across more pieces. Minimum quantities and production time vary with the specification, so ask about both when you request your quote.
Questions about custom corrugated candle boxes
Are there eco-friendly options?
Yes. Kraft and recycled materials, water-based coatings and plastic-free structures are available for most products. Ask for these when you request a quote.
Can you match my brand colors?
Yes. Give us your Pantone references and we will print those as spot colors or match them as closely as CMYK allows.
Will I see a proof before printing?
Yes. You receive a digital proof on the dieline showing all panels. Production starts only after you approve it.
Is there a minimum order quantity?
Minimums depend on the material, size and print method. Tell us the quantity you have in mind when you request a quote and we will confirm what is possible.
What sizes do custom corrugated candle boxes come in?
Any size. Each order is made to the length, width and height you give us. The size table on this page shows common dimensions, but your own product’s measurements should decide the final size.