Good packaging does three things: it fits, it protects and it tells the customer who made the product. Our custom die cut stickers are built around those three jobs. Sizes are set from your product’s measurements, the material is matched to its weight and how it will be sold, and the print carries your branding on every panel you want to use. Here is what you can choose from.
Who uses custom die cut stickers
Most orders for custom die cut stickers come from product brands, retailers and makers. The right specification depends on how the product reaches the buyer. A pack that sits on a retail shelf needs a strong front panel and a barcode in an easy place. One that ships direct to the customer needs to survive handling. One that is given as a gift needs to open well. Tell us how you sell and we will point you to the structure and material that suit it.
Materials
The material sets the strength, the feel and the print quality of the finished sticker. These are the options we use most for custom die cut stickers.
- White BOPP (polypropylene). Water- and oil-resistant; the usual choice for bottles, jars and cosmetics.
- Paper label stock. Matte, gloss or textured paper for dry goods and boxes.
- Vinyl. Thicker and durable for outdoor use and die-cut stickers.
- Cardstock (14pt to 24pt). For hang tags, door hangers and neckers; can be drilled and strung.
Styles and structure
The format you pick affects how the stickers are applied and how they look on the product. Common options for custom die cut stickers include roll labels, sheet labels, die-cut stickers, kiss-cut stickers, hang tags with drill hole and folded tags. Rolls suit machine or dispenser application and larger quantities, sheets are convenient for hand application, and custom die-cut shapes follow the outline of your artwork. Tell us how you apply them and what surface they go on, and we will recommend a format.
Die cutting uses a custom-made steel rule to cut the material to any outline, so the pack or sticker can follow the shape of your artwork.
Printing and finishes
Artwork is printed in CMYK, with Pantone spot colors available for exact brand matches. You can print one side or both. A protective coating follows: gloss for brighter color, matte for a flat, glare-free look, or soft-touch for a smooth, velvet-like surface. For more impact you can add metallic foil, embossing or debossing, or spot UV on chosen areas. These are optional. A clean design on good material with a single well-chosen finish usually looks better than several effects competing on one panel.
Sizes
There is no fixed size list for custom die cut stickers; every order is cut to the dimensions you supply. The table shows common starting points so you can see what is typical. Use it as a reference, then measure your own product, because containers and products with the same stated capacity often differ by several millimetres.
| Size | Typical dimensions | Used for |
|---|---|---|
| Small round | 1.5 in diameter | lids, seals |
| Standard round | 2 in diameter | jars, bags |
| Small rectangle | 2 x 3 in | bottles, boxes |
| Medium rectangle | 3 x 4 in | jars, pouches |
| Hang tag | 2 x 3.5 in | apparel, gifts |
| Large / door hanger | 4.25 x 11 in | door hangers, wraps |
What to check before you order
Choose the material and adhesive for where the product lives. Bottles that get wet or oily need a film label with a permanent adhesive; chilled products need an adhesive rated for cold; removable adhesive suits reusable containers.
Custom packaging is worth the effort because small details add up. A pack that fits closely needs less filler and costs less to ship. A panel that states clearly what the product is reduces questions and returns. A consistent look across your range makes each product easier to find the next time a customer shops. None of this requires an expensive specification, only one that has been thought through.
Artwork
For the best print result, supply artwork as a vector PDF, AI or EPS file with fonts outlined and images at 300 dpi or higher. Add 0.125 in of bleed beyond every cut line and keep text at least 0.125 in inside it, so that small movements during cutting do not leave white edges or trim your text. If you do not have a dieline, we will send one in the correct size for your designer to work on.
How ordering works
Ordering is straightforward. Send us the size, quantity, material and any finishes you want, along with your artwork if it is ready. We reply with a quote. Once you approve it, we prepare a dieline, which is the flat template of your sticker, and place your artwork on it. You receive a digital proof showing every panel, fold and cut. Nothing is printed until you approve that proof, so check spelling, colors, barcodes and required text carefully. Unit price depends mostly on quantity, size, material and finishes, and it falls as quantity rises because setup costs are shared across more pieces. Minimum quantities and production time vary with the specification, so ask about both when you request your quote.
Questions about custom die cut stickers
What sizes do custom die cut stickers come in?
Any size. Each order is made to the length, width and height you give us. The size table on this page shows common dimensions, but your own product’s measurements should decide the final size.
Can you match my brand colors?
Yes. Give us your Pantone references and we will print those as spot colors or match them as closely as CMYK allows.
Which material should I choose?
It depends on weight and how the product is sold. Light retail items suit standard stock, heavier or shipped items need a stronger build, and gift products often justify a premium material. Tell us about the product and we will recommend one.
Are there eco-friendly options?
Yes. Kraft and recycled materials, water-based coatings and plastic-free structures are available for most products. Ask for these when you request a quote.
What file format do you need for artwork?
A print-ready PDF, AI or EPS file is best, with fonts outlined, images at 300 dpi and 0.125 in bleed. If you need a dieline template, ask and we will send one.