Packlogic produces custom e-cigarette boxes for licensed cannabis, vape and tobacco businesses across the United States. Every order is made to the dimensions you give us, so you are not paying for empty space or forcing a product into a stock size. You choose the material, the structure and the finish; we print your artwork and send you a proof to approve before anything goes to press. Below you will find the options in plain terms.
Who uses custom e-cigarette boxes
Custom E-Cigarette Boxes are used mainly by licensed cannabis, vape and tobacco businesses. Some customers need a few hundred units for a market stall or a product test, others need regular production runs for retail and wholesale accounts. In both cases the questions are the same. What is the product’s size and weight? Will it sit on a shelf, go in a shipping carton or be handed over a counter? Does it need to be seen through a window, kept away from light or held still by an insert? Your answers decide the specification, and we are happy to suggest one if you are unsure.
Materials
The material sets the strength, the feel and the print quality of the finished box. These are the options we use most for custom e-cigarette boxes.
- SBS cardstock (16pt to 24pt). For cartridge cartons, pre-roll packs and flip-top boxes with sharp print.
- Kraft board. A natural look for hemp and organic lines.
- Rigid board. For magnetic gift boxes, multi-packs and device kits.
- Paperboard inserts. Hold cartridges, cones or devices in place and stop rattling.
Styles and structure
The structure you pick affects how the pack opens, how much weight it carries and how fast it can be filled. Common options for custom e-cigarette boxes include tuck end carton, slide or drawer box, flip-top pack, child-resistant box, counter display and rigid magnetic box. Simple tuck-style and fold-over closures are quick to assemble by hand and cost the least. Locking bases, inserts and two-piece or magnetic constructions add strength and presentation value. If you have a sample of packaging you like, send a photo and the measurements and we can work from that.
Printing and finishes
Artwork is printed in CMYK, with Pantone spot colors available for exact brand matches. You can print one side or both. A protective coating follows: gloss for brighter color, matte for a flat, glare-free look, or soft-touch for a smooth, velvet-like surface. For more impact you can add metallic foil, embossing or debossing, or spot UV on chosen areas. These are optional. A clean design on good material with a single well-chosen finish usually looks better than several effects competing on one panel.
Sizes
There is no fixed size list for custom e-cigarette boxes; every order is cut to the dimensions you supply. The table shows common starting points so you can see what is typical. Use it as a reference, then measure your own product, because containers and products with the same stated capacity often differ by several millimetres.
| Size | Typical dimensions | Used for |
|---|---|---|
| 0.5 ml cartridge | 1 x 0.75 x 3.25 in | half-gram carts |
| 1 ml cartridge | 1.125 x 0.875 x 3.75 in | one-gram carts |
| Single pre-roll | 0.875 x 0.875 x 4.75 in | one 109 mm cone or tube |
| 5-pack pre-rolls | 2.75 x 0.75 x 4.75 in | five cones side by side |
| King-size 20 pack | 2.25 x 0.875 x 3.5 in | flip-top cigarette pack |
| Disposable device | 1.5 x 0.875 x 5 in | disposable pens |
What to check before you order
These products are age-restricted and tightly regulated. Many states require child-resistant, tamper-evident and opaque packaging, plus fixed warning statements and symbols. Requirements differ by state and product type. Packlogic prints to your approved artwork, so check the current rules for every market you sell in before sign-off.
Custom packaging is worth the effort because small details add up. A pack that fits closely needs less filler and costs less to ship. A panel that states clearly what the product is reduces questions and returns. A consistent look across your range makes each product easier to find the next time a customer shops. None of this requires an expensive specification, only one that has been thought through.
Artwork
For the best print result, supply artwork as a vector PDF, AI or EPS file with fonts outlined and images at 300 dpi or higher. Add 0.125 in of bleed beyond every cut line and keep text at least 0.125 in inside it, so that small movements during cutting do not leave white edges or trim your text. If you do not have a dieline, we will send one in the correct size for your designer to work on.
How ordering works
Ordering is straightforward. Send us the size, quantity, material and any finishes you want, along with your artwork if it is ready. We reply with a quote. Once you approve it, we prepare a dieline, which is the flat template of your box, and place your artwork on it. You receive a digital proof showing every panel, fold and cut. Nothing is printed until you approve that proof, so check spelling, colors, barcodes and required text carefully. Unit price depends mostly on quantity, size, material and finishes, and it falls as quantity rises because setup costs are shared across more pieces. Minimum quantities and production time vary with the specification, so ask about both when you request your quote.
Questions about custom e-cigarette boxes
Will I see a proof before printing?
Yes. You receive a digital proof on the dieline showing all panels. Production starts only after you approve it.
What file format do you need for artwork?
A print-ready PDF, AI or EPS file is best, with fonts outlined, images at 300 dpi and 0.125 in bleed. If you need a dieline template, ask and we will send one.
Is there a minimum order quantity?
Minimums depend on the material, size and print method. Tell us the quantity you have in mind when you request a quote and we will confirm what is possible.
Are there eco-friendly options?
Yes. Kraft and recycled materials, water-based coatings and plastic-free structures are available for most products. Ask for these when you request a quote.
Can you match my brand colors?
Yes. Give us your Pantone references and we will print those as spot colors or match them as closely as CMYK allows.
