Custom Protein Powder Packaging from Packlogic are made to your size, printed with your artwork and supplied ready to fill. Whether you are launching a first product or replacing packaging you have outgrown, the aim is the same: a pack that fits the product properly, protects it on the way to the customer and makes your brand easy to recognise. This page explains the materials, styles, print options and sizes available, and how ordering works.
Who uses custom protein powder packaging
Custom Protein Powder Packaging is used mainly by supplement, pharmacy and personal care brands. Some customers need a few hundred units for a market stall or a product test, others need regular production runs for retail and wholesale accounts. In both cases the questions are the same. What is the product’s size and weight? Will it sit on a shelf, go in a shipping carton or be handed over a counter? Does it need to be seen through a window, kept away from light or held still by an insert? Your answers decide the specification, and we are happy to suggest one if you are unsure.
Materials
The material sets the strength, the feel and the print quality of the finished pack. These are the options we use most for custom protein powder packaging.
- SBS cardstock (14pt to 18pt). The pharmacy standard. It takes small text, barcodes and batch coding cleanly.
- Folding boxboard. A lighter, cost-effective board for high-volume cartons.
- Kraft board. For herbal and natural remedy lines.
- Corrugated board. For bulk tubs, multi-packs and shipping cartons.
Styles and structure
The structure you pick affects how the pack opens, how much weight it carries and how fast it can be filled. Common options for custom protein powder packaging include straight tuck end, reverse tuck end, auto-lock bottom, box with insert, dispenser box and counter display. Simple tuck-style and fold-over closures are quick to assemble by hand and cost the least. Locking bases, inserts and two-piece or magnetic constructions add strength and presentation value. If you have a sample of packaging you like, send a photo and the measurements and we can work from that.
Printing and finishes
We print in full-color CMYK and can add Pantone spot inks when a brand color has to match exactly. Printing can cover the outside only or both sides. After printing, a coating protects the surface: gloss makes color brighter, matte removes glare, and soft-touch gives a velvet feel. Extra finishes include foil stamping in gold, silver or other metallics, embossing and debossing, and spot UV, which adds gloss to selected areas such as a logo. Each finish adds cost and some production time, so most brands choose one feature and use it well.
Sizes
There is no fixed size list for custom protein powder packaging; every order is cut to the dimensions you supply. The table shows common starting points so you can see what is typical. Use it as a reference, then measure your own product, because containers and products with the same stated capacity often differ by several millimetres.
| Size | Typical dimensions | Used for |
|---|---|---|
| Blister pack carton | 4 x 0.75 x 2.5 in | one to two blister strips |
| Small bottle | 1.75 x 1.75 x 3.5 in | 30 to 60 capsules |
| Medium bottle | 2.25 x 2.25 x 4.5 in | 90 to 120 capsules |
| Large bottle | 2.75 x 2.75 x 5.25 in | 150 count and up |
| Tube carton | 1.5 x 1.25 x 6 in | gels, creams, toothpaste |
| Powder tub | 4.25 x 4.25 x 6 in | protein and powders |
What to check before you order
Health products need accurate, legible information: supplement or drug facts, directions, warnings, lot number and expiry date. Leave an unvarnished area if the lot and expiry will be printed or stamped later, because ink does not hold well on gloss coating. Check claims and wording with your regulatory adviser.
Custom packaging is worth the effort because small details add up. A pack that fits closely needs less filler and costs less to ship. A panel that states clearly what the product is reduces questions and returns. A consistent look across your range makes each product easier to find the next time a customer shops. None of this requires an expensive specification, only one that has been thought through.
Artwork
For the best print result, supply artwork as a vector PDF, AI or EPS file with fonts outlined and images at 300 dpi or higher. Add 0.125 in of bleed beyond every cut line and keep text at least 0.125 in inside it, so that small movements during cutting do not leave white edges or trim your text. If you do not have a dieline, we will send one in the correct size for your designer to work on.
How ordering works
Ordering is straightforward. Send us the size, quantity, material and any finishes you want, along with your artwork if it is ready. We reply with a quote. Once you approve it, we prepare a dieline, which is the flat template of your pack, and place your artwork on it. You receive a digital proof showing every panel, fold and cut. Nothing is printed until you approve that proof, so check spelling, colors, barcodes and required text carefully. Unit price depends mostly on quantity, size, material and finishes, and it falls as quantity rises because setup costs are shared across more pieces. Minimum quantities and production time vary with the specification, so ask about both when you request your quote.
Questions about custom protein powder packaging
Which material should I choose?
It depends on weight and how the product is sold. Light retail items suit standard stock, heavier or shipped items need a stronger build, and gift products often justify a premium material. Tell us about the product and we will recommend one.
What sizes do custom protein powder packaging come in?
Any size. Each order is made to the length, width and height you give us. The size table on this page shows common dimensions, but your own product’s measurements should decide the final size.
Will I see a proof before printing?
Yes. You receive a digital proof on the dieline showing all panels. Production starts only after you approve it.
Are there eco-friendly options?
Yes. Kraft and recycled materials, water-based coatings and plastic-free structures are available for most products. Ask for these when you request a quote.
How long does production take?
Lead time depends on quantity, structure and finishes such as foil or embossing. We confirm the schedule with your quote, and the clock starts when you approve the proof.