Packlogic produces custom retail display boxes for retail brands, online sellers and small businesses across the United States. Every order is made to the dimensions you give us, so you are not paying for empty space or forcing a product into a stock size. You choose the material, the structure and the finish; we print your artwork and send you a proof to approve before anything goes to press. Below you will find the options in plain terms.
Who uses custom retail display boxes
Most orders for custom retail display boxes come from retail brands, online sellers and small businesses. The right specification depends on how the product reaches the buyer. A pack that sits on a retail shelf needs a strong front panel and a barcode in an easy place. One that ships direct to the customer needs to survive handling. One that is given as a gift needs to open well. Tell us how you sell and we will point you to the structure and material that suit it.
Materials
The material sets the strength, the feel and the print quality of the finished box. These are the options we use most for custom retail display boxes.
- SBS cardstock (14pt to 24pt). The all-round folding carton board with a smooth white print surface.
- Kraft board. Brown, recyclable and strong for its weight.
- Corrugated E-flute. Adds crush resistance for heavier items and displays.
- Rigid board. For premium presentation boxes that are kept and reused.
Styles and structure
The structure you pick affects how the pack opens, how much weight it carries and how fast it can be filled. Common options for custom retail display boxes include straight tuck end, reverse tuck end, auto-lock bottom, snap-lock bottom, sleeve and window box. Simple tuck-style and fold-over closures are quick to assemble by hand and cost the least. Locking bases, inserts and two-piece or magnetic constructions add strength and presentation value. If you have a sample of packaging you like, send a photo and the measurements and we can work from that.
Display packaging is designed to sit on a counter or shelf and sell from there. The header panel carries the brand, the front lip is cut low so products are easy to reach, and the tray usually ships with the products already packed inside.
Printing and finishes
Artwork is printed in CMYK, with Pantone spot colors available for exact brand matches. You can print one side or both. A protective coating follows: gloss for brighter color, matte for a flat, glare-free look, or soft-touch for a smooth, velvet-like surface. For more impact you can add metallic foil, embossing or debossing, or spot UV on chosen areas. These are optional. A clean design on good material with a single well-chosen finish usually looks better than several effects competing on one panel.
Sizes
There is no fixed size list for custom retail display boxes; every order is cut to the dimensions you supply. The table shows common starting points so you can see what is typical. Use it as a reference, then measure your own product, because containers and products with the same stated capacity often differ by several millimetres.
| Size | Typical dimensions | Used for |
|---|---|---|
| Small | 2 x 2 x 2 in | jewellery, samples, small accessories |
| Small tall | 2 x 2 x 5 in | bottles, tubes |
| Medium | 4 x 4 x 4 in | candles, mugs, gifts |
| Medium flat | 6 x 4 x 2 in | accessories, soap sets |
| Large | 8 x 6 x 4 in | apparel accessories, kits |
| Extra large | 12 x 9 x 4 in | clothing, bundles |
What to check before you order
The right structure depends on weight and how the box is handled. Light items do well in tuck-end cartons; heavier ones need an auto-lock or snap-lock bottom so the base does not open when the box is lifted.
Custom packaging is worth the effort because small details add up. A pack that fits closely needs less filler and costs less to ship. A panel that states clearly what the product is reduces questions and returns. A consistent look across your range makes each product easier to find the next time a customer shops. None of this requires an expensive specification, only one that has been thought through.
Artwork
For the best print result, supply artwork as a vector PDF, AI or EPS file with fonts outlined and images at 300 dpi or higher. Add 0.125 in of bleed beyond every cut line and keep text at least 0.125 in inside it, so that small movements during cutting do not leave white edges or trim your text. If you do not have a dieline, we will send one in the correct size for your designer to work on.
How ordering works
Ordering is straightforward. Send us the size, quantity, material and any finishes you want, along with your artwork if it is ready. We reply with a quote. Once you approve it, we prepare a dieline, which is the flat template of your box, and place your artwork on it. You receive a digital proof showing every panel, fold and cut. Nothing is printed until you approve that proof, so check spelling, colors, barcodes and required text carefully. Unit price depends mostly on quantity, size, material and finishes, and it falls as quantity rises because setup costs are shared across more pieces. Minimum quantities and production time vary with the specification, so ask about both when you request your quote.
Questions about custom retail display boxes
Can you match my brand colors?
Yes. Give us your Pantone references and we will print those as spot colors or match them as closely as CMYK allows.
Which material should I choose?
It depends on weight and how the product is sold. Light retail items suit standard stock, heavier or shipped items need a stronger build, and gift products often justify a premium material. Tell us about the product and we will recommend one.
Will I see a proof before printing?
Yes. You receive a digital proof on the dieline showing all panels. Production starts only after you approve it.
Is there a minimum order quantity?
Minimums depend on the material, size and print method. Tell us the quantity you have in mind when you request a quote and we will confirm what is possible.
What file format do you need for artwork?
A print-ready PDF, AI or EPS file is best, with fonts outlined, images at 300 dpi and 0.125 in bleed. If you need a dieline template, ask and we will send one.